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DNGA Negative Turning Insert 55° Diamond

DNGA Negative Turning Insert 55° Diamond

DNGA Negative Turning Insert 55° Diamond
shape for precision turning and facing of steel and cast iron. Superior chip flow control Reduced cutting forces vs. 80° diamonds Perfect for copy turning operations

Description

DNGA Negative Turning Insert 55° Diamond

 

Optimized Geometry for Superior Chip Control

Master precision turning operations with our TURNING – NEGATIVE DNGA inserts, featuring 55° diamond geometry and negative rake design. These specialized inserts provide exceptional chip control and surface finish while maintaining the robust cutting edge needed for demanding applications.

DNGA Design Advantages

🔧 55° Diamond Angle

Excellent for profile turning

Superior chip flow control

Reduced cutting forces vs. 80° diamonds

Perfect for copy turning operations

⚡ Negative Rake Strength

0° clearance angle for maximum support

Handles interrupted cuts with ease

Perfect for hardened materials up to 65 HRC

Extended tool life in tough conditions

Premium Specifications

 

Specification Standard
Insert Type DNGA (55° Diamond Negative)
Clearance Angle 0°
Included Angle 55°
Tolerance M Class (±0.002")
Coating Multi-layer PVD
Substrate Ultra-fine grain carbide
Edge Prep Honed 0.002-0.004"

Comprehensive DNGA Range

 

Model Inscribed Circle Thickness Nose Radius Application
DNGA 150404 9.525mm 4.76mm 0.4mm Precision finishing
DNGA 150408 9.525mm 4.76mm 0.8mm General purpose
DNGA 150412 9.525mm 4.76mm 1.2mm Medium roughing
DNGA 110404 6.35mm 3.18mm 0.4mm Small part finishing
DNGA 110408 6.35mm 3.18mm 0.8mm Precision work
DNGA 070304 4.76mm 3.18mm 0.4mm Micro-machining

Advanced PVD Coating Technology

🛡️ TiAlN/TiSiN Multi-layer

Layer 1: TiAlN for high-temperature resistance

Layer 2: TiSiN for extreme hardness

Final Layer: Smooth finish for chip flow

Performance Benefits:

Operating temperature: 900°C

Hardness: 3500 HV

Friction coefficient: 0.4

Tool life increase: 250%

Application Excellence

🔧 Precision Engineering

Medical component machining

Aerospace fittings

Hydraulic components

Precision shafts

⚙️ Automotive Sector

Fuel injection components

Valve seat machining

Transmission shafts

Steering components

📱 Electronics Industry

Connector machining

Housing components

Heat sink finishing

Precision pins

Optimized Cutting Data

 

Material Group Cutting Speed Feed Rate Depth of Cut
Low Carbon Steel 400-600 SFM 0.004-0.012 IPR 0.020-0.080"
Alloy Steel 300-450 SFM 0.003-0.010 IPR 0.015-0.060"
Stainless Steel 200-350 SFM 0.002-0.008 IPR 0.010-0.050"
Cast Iron 250-400 SFM 0.005-0.015 IPR 0.030-0.100"
Aluminum 600-1000 SFM 0.006-0.020 IPR 0.040-0.120"

Specialized Chipbreakers

 

Type Code Application Feature
Light Finishing LF 0.002-0.006 IPR Excellent surface finish
Medium Finishing MF 0.005-0.012 IPR Balanced performance
Light Roughing LR 0.010-0.020 IPR Strong edge support

Setup Recommendations

🎯 Tool Holder Selection

PDJNR/L series for external turning

PDTNR/L series for facing

MDJNR/L for copy turning

Minimum 8° lead angle

⚙️ Machine Requirements

Rigidity for negative rake geometry

Power for increased cutting forces

Stable spindle bearings

Precise feed control

Success Metrics

✅ Surface Finish: Ra 0.2-0.8 μm achievable

✅ Dimensional Accuracy: ±0.01mm consistency

✅ Tool Life: 40% longer vs. positive inserts

✅ Chip Control: 95% effective chip breaking


🎯 Need precision turning solutions? Our DNGA inserts deliver! Request your quote today!

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