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DNGA Negative Turning Insert 55° Diamond
DNGA Negative Turning Insert 55° Diamond
shape for precision turning and facing of steel and cast iron.
Superior chip flow control
Reduced cutting forces vs. 80° diamonds
Perfect for copy turning operations
Description
DNGA Negative Turning Insert 55° Diamond
Optimized Geometry for Superior Chip Control
Master precision turning operations with our TURNING – NEGATIVE DNGA inserts, featuring 55° diamond geometry and negative rake design. These specialized inserts provide exceptional chip control and surface finish while maintaining the robust cutting edge needed for demanding applications.
DNGA Design Advantages
🔧 55° Diamond Angle
Excellent for profile turning
Superior chip flow control
Reduced cutting forces vs. 80° diamonds
Perfect for copy turning operations
⚡ Negative Rake Strength
0° clearance angle for maximum support
Handles interrupted cuts with ease
Perfect for hardened materials up to 65 HRC
Extended tool life in tough conditions
Premium Specifications
| Specification | Standard |
|---|---|
| Insert Type | DNGA (55° Diamond Negative) |
| Clearance Angle | 0° |
| Included Angle | 55° |
| Tolerance | M Class (±0.002") |
| Coating | Multi-layer PVD |
| Substrate | Ultra-fine grain carbide |
| Edge Prep | Honed 0.002-0.004" |
Comprehensive DNGA Range
| Model | Inscribed Circle | Thickness | Nose Radius | Application |
|---|---|---|---|---|
| DNGA 150404 | 9.525mm | 4.76mm | 0.4mm | Precision finishing |
| DNGA 150408 | 9.525mm | 4.76mm | 0.8mm | General purpose |
| DNGA 150412 | 9.525mm | 4.76mm | 1.2mm | Medium roughing |
| DNGA 110404 | 6.35mm | 3.18mm | 0.4mm | Small part finishing |
| DNGA 110408 | 6.35mm | 3.18mm | 0.8mm | Precision work |
| DNGA 070304 | 4.76mm | 3.18mm | 0.4mm | Micro-machining |
Advanced PVD Coating Technology
🛡️ TiAlN/TiSiN Multi-layer
Layer 1: TiAlN for high-temperature resistance
Layer 2: TiSiN for extreme hardness
Final Layer: Smooth finish for chip flow
Performance Benefits:
Operating temperature: 900°C
Hardness: 3500 HV
Friction coefficient: 0.4
Tool life increase: 250%
Application Excellence
🔧 Precision Engineering
Medical component machining
Aerospace fittings
Hydraulic components
Precision shafts
⚙️ Automotive Sector
Fuel injection components
Valve seat machining
Transmission shafts
Steering components
📱 Electronics Industry
Connector machining
Housing components
Heat sink finishing
Precision pins
Optimized Cutting Data
| Material Group | Cutting Speed | Feed Rate | Depth of Cut |
|---|---|---|---|
| Low Carbon Steel | 400-600 SFM | 0.004-0.012 IPR | 0.020-0.080" |
| Alloy Steel | 300-450 SFM | 0.003-0.010 IPR | 0.015-0.060" |
| Stainless Steel | 200-350 SFM | 0.002-0.008 IPR | 0.010-0.050" |
| Cast Iron | 250-400 SFM | 0.005-0.015 IPR | 0.030-0.100" |
| Aluminum | 600-1000 SFM | 0.006-0.020 IPR | 0.040-0.120" |
Specialized Chipbreakers
| Type | Code | Application | Feature |
|---|---|---|---|
| Light Finishing | LF | 0.002-0.006 IPR | Excellent surface finish |
| Medium Finishing | MF | 0.005-0.012 IPR | Balanced performance |
| Light Roughing | LR | 0.010-0.020 IPR | Strong edge support |
Setup Recommendations
🎯 Tool Holder Selection
PDJNR/L series for external turning
PDTNR/L series for facing
MDJNR/L for copy turning
Minimum 8° lead angle
⚙️ Machine Requirements
Rigidity for negative rake geometry
Power for increased cutting forces
Stable spindle bearings
Precise feed control
Success Metrics
✅ Surface Finish: Ra 0.2-0.8 μm achievable
✅ Dimensional Accuracy: ±0.01mm consistency
✅ Tool Life: 40% longer vs. positive inserts
✅ Chip Control: 95% effective chip breaking
🎯 Need precision turning solutions? Our DNGA inserts deliver! Request your quote today!
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