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TURNING – NEGATIVE CNGA INSERTS - Premium Carbide For Heavy-Duty Machining
TURNING – NEGATIVE CNGA INSERTS - Premium Carbide for Heavy-Duty Machining
Email: sales@cutoutiltools.com
Website: www.cutoutiltools.com
Description
TURNING – NEGATIVE CNGA INSERTS - Premium Carbide for Heavy-Duty Machining
Engineered for Maximum Strength in Demanding Applications
Experience superior performance in heavy-duty turning operations with our professional-grade TURNING – NEGATIVE CNGA carbide inserts. Featuring robust 0° clearance angle geometry and advanced CVD/PVD coatings, these inserts deliver exceptional edge strength for the most challenging machining environments.
Why Choose CNGA Negative Rake Inserts?
💪 Superior Edge Strength
0° clearance angle provides maximum support
Withstands 40% higher cutting forces
Perfect for interrupted cuts and hard materials
Reduces edge chipping by 60%
⚡ Enhanced Productivity
Higher feed rates up to 0.035 IPR
Depths of cut up to 0.500"
Superior chip control with optimized chipbreakers
Extended tool life in tough conditions
Technical Specifications
| Parameter | Specification |
|---|---|
| Insert Type | CNGA (Negative Rake) |
| Clearance Angle | 0° |
| Included Angle | 80° (Diamond Shape) |
| Tolerance Class | G (±0.001") |
| Coating | CVD TiCN+Al₂O₃+TiN |
| Grade | CVD Coated: KC5010, KC5025, KC5510 |
| Application | Heavy Roughing to Finishing |
Standard CNGA Product Range
| Model | IC Size | Thickness | Corner Radius | Grade Options |
|---|---|---|---|---|
| CNGA 120404 | 12.7mm | 4.76mm | 0.4mm | KC5010/KC5025 |
| CNGA 120408 | 12.7mm | 4.76mm | 0.8mm | KC5010/KC5025 |
| CNGA 120412 | 12.7mm | 4.76mm | 1.2mm | KC5010/KC5025 |
| CNGA 160608 | 15.875mm | 6.35mm | 0.8mm | KC5510/KC5525 |
| CNGA 160612 | 15.875mm | 6.35mm | 1.2mm | KC5510/KC5525 |
| CNGA 190612 | 19.05mm | 6.35mm | 1.2mm | KC5510/KC5525 |
| CNGA 190616 | 19.05mm | 6.35mm | 1.6mm | KC5510/KC5525 |
Advanced Coating Technology
🛡️ Triple-Layer CVD Coating
Layer 1: TiCN for wear resistance
Layer 2: Al₂O₃ for thermal protection
Layer 3: TiN for built-up edge resistance
Performance Benefits:
300% longer tool life vs. uncoated
Operating temperatures up to 1100°C
Superior surface finish quality
Reduced cutting forces by 15%
Application Success Stories
🏭 Heavy Industry
Steel shaft turning (45-65 HRC)
Cast iron roll machining
Forged component finishing
Mining equipment repair
🚗 Automotive Manufacturing
Crankshaft machining
Transmission components
Brake disc finishing
Engine block operations
✈️ Aerospace Precision
Landing gear components
Engine mounts
Structural fittings
Titanium machining
Cutting Parameters by Material
| Material | Speed (SFM) | Feed (IPR) | DOC (inch) |
|---|---|---|---|
| Carbon Steel | 400-650 | 0.008-0.025 | 0.050-0.200 |
| Alloy Steel | 350-550 | 0.006-0.020 | 0.040-0.150 |
| Stainless Steel | 250-400 | 0.005-0.018 | 0.030-0.120 |
| Cast Iron | 300-500 | 0.008-0.022 | 0.060-0.250 |
| Titanium | 150-250 | 0.004-0.012 | 0.020-0.080 |
Chipbreaker Options
| Chipbreaker | Application | Feed Range | Feature |
|---|---|---|---|
| PM (Medium) | General purpose | 0.008-0.020 IPR | Balanced performance |
| PR (Roughing) | Heavy cuts | 0.015-0.035 IPR | Maximum chip control |
| PF (Finishing) | Light cuts | 0.003-0.012 IPR | Superior surface finish |
Quality Assurance
✅ 100% Inspection - Every insert measured for dimensional accuracy
✅ Microscopic Edge Check - Cutting edges inspected at 50x magnification
✅ Coating Adhesion Test - Ensures coating integrity under extreme conditions
✅ Performance Validation - Test cuts verify chip control and tool life
📞 Ready to boost your turning productivity? Contact us for samples and competitive pricing!
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