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TURNING – NEGATIVE VNGA INSERTS - 35° Diamond For Profile Machining
TURNING – NEGATIVE VNGA INSERTS - 35° Diamond For Profile Machining
Complex profiles require precision tools. Our VNGA inserts deliver excellence!
Description
TURNING – NEGATIVE VNGA INSERTS - 35° Diamond for Profile Machining
Superior Profile Accuracy with Negative Rake Strength
Achieve exceptional profile accuracy and surface finish with our TURNING – NEGATIVE VNGA inserts. The 35° diamond geometry combined with negative rake design provides the perfect solution for precision profiling, copy turning, and finishing operations on challenging materials.
VNGA Design Excellence
💎 35° Diamond Configuration
Excellent accessibility for profiling
Reduced cutting forces in finishing
Superior surface finish capability
Ideal for intricate contours
🔧 Negative Rake Advantages
Maximum cutting edge strength
Superior performance in hard materials
Excellent dimensional stability
Extended tool life
Technical Specifications
| Parameter | Specification |
|---|---|
| Insert Type | VNGA (35° Diamond Negative) |
| Clearance Angle | 0° |
| Included Angle | 35° |
| Tolerance Class | G (±0.001") |
| Coating | Advanced CVD |
| Substrate | Sub-micron carbide |
| Edge Preparation | 0.002" hone |
Comprehensive VNGA Range
| Model | IC Size | Thickness | Corner Radius | Grade |
|---|---|---|---|---|
| VNGA 160404 | 9.525mm | 4.76mm | 0.4mm | VP15TF |
| VNGA 160408 | 9.525mm | 4.76mm | 0.8mm | VP15TF |
| VNGA 160412 | 9.525mm | 4.76mm | 1.2mm | VP15TF |
| VNGA 220404 | 12.7mm | 4.76mm | 0.4mm | VP20TF |
| VNGA 220408 | 12.7mm | 4.76mm | 0.8mm | VP20TF |
| VNGA 220412 | 12.7mm | 4.76mm | 1.2mm | VP20TF |
Advanced Grade Technology
🛡️ VP Series Grades
VP15TF: PVD multi-layer coating for steel/stainless
VP20TF: Enhanced toughness for difficult materials
VP30TF: High wear resistance for cast iron
Coating Properties:
Hardness: 3000 HV
Oxidation temperature: 1100°C
Friction coefficient: 0.35
Coating thickness: 3-5 μm
Application Specialization
🎯 Profile Machining
Aerospace blade profiles
Automotive camshafts
Hydraulic valve spools
Turbine components
🔧 Precision Finishing
Medical implants
Precision shafts
Mold components
Die sections
⚙️ Copy Turning
Complex contours
3D surfaces
Transition radii
Angular features
Optimized Parameters
| Material | Speed (SFM) | Feed (IPR) | DOC (inch) |
|---|---|---|---|
| Carbon Steel | 500-800 | 0.003-0.010 | 0.010-0.040 |
| Alloy Steel | 400-650 | 0.002-0.008 | 0.008-0.035 |
| Stainless | 300-500 | 0.002-0.007 | 0.006-0.030 |
| Cast Iron | 350-600 | 0.004-0.012 | 0.015-0.050 |
| Titanium | 200-350 | 0.001-0.005 | 0.005-0.020 |
Specialized Features
🎯 Precision Ground Edges
Tight radius tolerance ±0.0002"
Consistent edge preparation
Mirror finish on rake face
Burr-free cutting edges
⚡ Chip Control Technology
Optimized chipbreaker geometry
Controlled chip flow direction
Reduced chip packing
Improved surface finish
Setup Optimization
🔧 Recommended Holders
PVJNR/L series for external
PVTNR/L for facing
MVJNR/L for copy turning
Minimum 5° lead angle
📐 Geometric Considerations
91° entering angle
0° rake angle in holder
6° clearance minimum
Rigid setup essential
Performance Benefits
✅ Profile Accuracy: ±0.002" consistency
✅ Surface Finish: Ra 0.1-0.4 μm achievable
✅ Tool Life: 35% longer than positive inserts
✅ Versatility: Effective on all materials
🎯 Complex profiles require precision tools. Our VNGA inserts deliver excellence!
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