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Milling – TNGM / TNGA Face-Mill - High-Performance Indexable Milling Solutions
Milling – TNGM / TNGA Face-Mill - High-Performance Indexable Milling Solutions
TNGM / TNGA 1604 / 2204
Description
Milling – TNGM / TNGA Face-Mill - High-Performance Indexable Milling Solutions
Revolutionary Face Milling Technology for Maximum Productivity
Transform your milling operations with our premium Milling – TNGM / TNGA face-mill series, engineered for exceptional performance across diverse machining applications. These high-performance indexable face mills deliver superior surface finish, extended tool life, and maximum material removal rates for modern manufacturing demands.
Advanced Design Features
🔧 Precision Engineered Cutter Body
High-grade alloy steel construction (HRC 58-62)
Precision-ground insert seats for optimal repeatability
Optimized flute geometry for superior chip evacuation
Hardened and tempered for maximum durability
Anti-vibration design reduces chatter by 40%
⚡ Superior Insert Clamping System
Rigid clamping mechanism ensures insert security
Quick-change design reduces setup time by 60%
Positive insert location for consistent accuracy
Balanced design for high-speed operations up to 15,000 RPM
Technical Specifications
| Specification | Details |
|---|---|
| Cutter Diameter Range | 50mm - 500mm |
| Insert Style | TNGM / TNGA 1604 / 2204 |
| Number of Teeth | 4 - 16 (depending on diameter) |
| Approach Angle | 90° (square shoulder) |
| Cutting Direction | Right hand standard |
| Coolant Delivery | Internal coolant through spindle |
| Surface Finish Capability | Ra 0.8μm |
| Balance Grade | G2.5 @ 15,000 RPM |
Standard Product Range
| Model | Diameter (mm) | Teeth | Insert Size | Arbor Size | Max RPM |
|---|---|---|---|---|---|
| TNGM-050-04 | 50 | 4 | TNGM 1604 | 22 | 12,000 |
| TNGM-063-05 | 63 | 5 | TNGM 1604 | 27 | 10,000 |
| TNGM-080-06 | 80 | 6 | TNGM 1604 | 27 | 8,500 |
| TNGM-100-08 | 100 | 8 | TNGM 1604 | 32 | 7,000 |
| TNGM-125-10 | 125 | 10 | TNGM 1604 | 40 | 6,000 |
| TNGM-160-12 | 160 | 12 | TNGM 2204 | 40 | 5,000 |
| TNGM-200-14 | 200 | 14 | TNGM 2204 | 60 | 4,000 |
| TNGM-250-16 | 250 | 16 | TNGM 2204 | 60 | 3,500 |
| TNGM-315-18 | 315 | 18 | TNGM 2204 | 60 | 3,000 |
| TNGM-400-20 | 400 | 20 | TNGM 2204 | 80 | 2,500 |
Insert Options & Geometries
| Insert Type | Geometry | Application | Coating | Grade |
|---|---|---|---|---|
| TNGM 160408 | Sharp edge | Finishing steel | TiAlN | YBG205 |
| TNGM 160412 | 0.8mm radius | General steel | TiCN | YBM251 |
| TNGM 160416 | 1.6mm radius | Roughing steel | CVD | YBC301 |
| TNGA 160408 | Wiper edge | Super finishing | PVD | YBG202 |
| TNGA 220412 | Strong edge | Stainless steel | TiAlN | YBM253 |
| TNGM 220416 | Heavy duty | Cast iron | Al2O3 | YBD052 |
Application Excellence
🔧 Steel Machining
Carbon steels up to 65 HRC
Alloy steels with excellent chip control
Stainless steels with specialized geometries
Tool steels for mold & die applications
⚙️ Cast Iron Processing
Gray cast iron with high-speed capability
Ductile iron with optimized edge preparation
Compacted graphite iron for automotive
Malleable iron for general engineering
🚗 Automotive Industry
Engine block face milling
Transmission housing finishing
Brake component manufacturing
Suspension part processing
✈️ Aerospace Manufacturing
Aircraft structural components
Engine mounting surfaces
Landing gear parts
Wing assembly components
Performance Benefits
✅ 45% Higher Productivity - Optimized geometries increase material removal rates
✅ Extended Tool Life - Advanced coatings provide 30% longer insert life
✅ Superior Surface Finish - Achieve Ra 0.8μm in single pass operations
✅ Reduced Power Consumption - Efficient cutting reduces energy costs by 20%
✅ Versatile Application - One tool covers multiple materials and operations
Cutting Parameters
| Material | Cutting Speed (m/min) | Feed per Tooth (mm) | Depth of Cut (mm) |
|---|---|---|---|
| Low Carbon Steel | 180-250 | 0.15-0.25 | 1-5 |
| Alloy Steel | 150-220 | 0.12-0.20 | 1-4 |
| Stainless Steel | 120-180 | 0.10-0.18 | 1-3 |
| Cast Iron | 200-300 | 0.20-0.30 | 2-6 |
| Aluminum | 300-600 | 0.25-0.40 | 2-8 |
Competitive Advantages
🎯 Japanese Technology - Manufacturing based on advanced Japanese designs
🔒 Secure Insert Clamping - Patented clamping system prevents insert movement
💧 Advanced Coolant System - Optimized coolant flow for maximum chip evacuation
🌟 Balanced Construction - Dynamically balanced for high-speed operations
🛡️ Wear Resistance - Premium coatings extend cutter body life
Ordering Information
Minimum Order: 1 piece Delivery Time: 3-7 days for standard sizes Payment Terms: T/T, L/C, PayPal Shipping: Express, air freight, or sea freight Warranty: 6 months against manufacturing defects
📞 Ready to revolutionize your face milling operations? Contact us for competitive pricing and technical support!
Email: sales@cutoutiltools.com Website: www.cutoutiltools.com
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