TNGM High-Speed Face Mill - Aluminum & Non-Ferrous Specialists

TNGM High-Speed Face Mill - Aluminum & Non-Ferrous Specialists

Maximum Productivity for Aluminum Machining

Unlock the full potential of aluminum machining with our TNGM High-Speed Face Mill series, specifically optimized for high-speed machining of aluminum and non-ferrous materials. These lightweight cutters feature advanced geometries and specialized coatings to deliver exceptional productivity while preventing material buildup.

High-Speed Design Features

🚀 Lightweight Construction

Aluminum alloy body reduces weight by 60%

Lower rotating mass enables faster acceleration

Reduced spindle wear and energy consumption

Optimized for high-speed spindles up to 20,000 RPM

⚡ Aluminum-Optimized Geometry

High positive rake angles prevent chip welding

Polished flutes eliminate material buildup

Optimized edge preparation for clean cuts

Specialized chip gullets for aluminum chips

High-Speed Specifications

 

Parameter	Specification
Cutter Diameter	40mm - 200mm
Body Material	7075-T6 aluminum alloy
Insert Type	TNGM polished inserts
Maximum RPM	20,000 (depending on size)
Balance Grade	G2.5 @ 20,000 RPM
Surface Treatment	Hard anodized for wear resistance
Weight Reduction	60% lighter than steel cutters

High-Speed Product Range

 

Model	D1 (mm)	Teeth	Max RPM	Weight (kg)	Insert Type
TNGM-040-AL4	40	4	20,000	0.25	TNGM 1604
TNGM-050-AL5	50	5	18,000	0.35	TNGM 1604
TNGM-063-AL6	63	6	16,000	0.55	TNGM 1604
TNGM-080-AL8	80	8	14,000	0.85	TNGM 1604
TNGM-100-AL10	100	10	12,000	1.35	TNGM 1604
TNGM-125-AL12	125	12	10,000	2.10	TNGM 1604
TNGM-160-AL16	160	16	8,500	3.80	TNGM 2204
TNGM-200-AL20	200	20	7,000	6.20	TNGM 2204

Aluminum Insert Options

 

Insert Code	Geometry	Edge Prep	Coating	Application
TNGM 160408-P	Polished	Sharp	None	General aluminum
TNGM 160412-P	Polished	0.8R	None	Roughing aluminum
TNGM 160416-P	Polished	1.6R	DLC	High-silicon alloys
TNGM 220420-D	Diamond	2.0R	DLC	Abrasive alloys

High-Speed Applications

🚗 Automotive Aluminum Components

Engine blocks and heads

Transmission cases

Wheel components

Suspension parts

✈️ Aerospace Aluminum

Aircraft skin panels

Wing components

Structural elements

Interior fittings

📱 Electronics & Communications

Heat sinks

Enclosures

Mounting brackets

RF shields

🏠 General Aluminum Fabrication

Window frames

Door components

Architectural elements

Marine hardware

High-Speed Cutting Parameters

 

Material	Cutting Speed	Feed per Tooth	Depth of Cut	Surface Speed
6061-T6	600-1200 m/min	0.2-0.4 mm/t	2-8mm	15,000 m/min
7075-T6	500-1000 m/min	0.15-0.35 mm/t	2-6mm	12,000 m/min
A356-T6	800-1500 m/min	0.25-0.5 mm/t	3-10mm	18,000 m/min
2024-T3	400-800 m/min	0.1-0.3 mm/t	1-5mm	10,000 m/min

High-Speed Advantages

✅ 300% Productivity Increase - High-speed machining dramatically reduces cycle time

✅ Superior Surface Finish - Achieve Ra 0.4μm on aluminum without polishing

✅ No Material Buildup - Polished geometries prevent aluminum welding

✅ Reduced Burr Formation - Sharp edges minimize secondary deburring

✅ Energy Savings - Lightweight design reduces power consumption by 30%

Coolant Recommendations

 

Coolant Type	Concentration	Pressure	Flow Rate
Synthetic	5-8%	70-100 bar	20-40 L/min
Semi-synthetic	6-10%	50-80 bar	15-30 L/min
Minimum Quantity	Neat oil	10-20 bar	5-10 mL/min
Dry (with coating)	None	Air blast	50-100 CFM

Success Metrics

🎯 75% Cycle Time Reduction - Major automotive manufacturer achieved 75% faster facing operations

⚡ Ra 0.2μm Surface Finish - Aerospace supplier eliminated grinding with mirror-like finishes

💰 80% Cost Savings - Electronics manufacturer saved 80% on finishing costs

🌟 Zero Burr Formation - Medical device producer achieved burr-free aluminum machining

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🚀 Ready to revolutionize your aluminum machining? Contact us for high-speed application support!

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