THREADING INSERT COATINGS & GRADES - Advanced Material Technology

THREADING INSERT COATINGS & GRADES - Advanced Material Technology

 

Maximize Performance with Premium Coating Solutions

Elevate your threading operations with our advanced coating technologies and specialized grades. Our THREADING INSERT COATINGS & GRADES range delivers exceptional performance across all material groups, extending tool life by 40% and improving surface finish quality.

Coating Technology Overview

🛡️ TiAlN (Titanium Aluminum Nitride)

Operating temperature: 900°C

Hardness: 2800 HV

Friction coefficient: 0.35

Excellent for steel and stainless steel

Superior oxidation resistance

💎 AlCrN (Aluminum Chromium Nitride)

Operating temperature: 1100°C

Hardness: 3200 HV

Friction coefficient: 0.3

Premium for difficult materials

Exceptional wear resistance

Grade Specifications & Applications

 

Grade	Coating Type	Substrate	Application	Performance
GM3225	TiAlN PVD	Micro-grain carbide	Universal	Multi-material
IC908	TiAlN PVD	Submicron carbide	Stainless/Alloy	High performance
VTX	AlCrN PVD	Ultra-fine grain	Precision	Premium finish
BMA	TiAlN PVD	Tough grade	Stainless/Super alloy	Difficult materials
YP3025	TiAlN + AlCrN	Nano-composite	Universal	Latest technology
HC5615	TiAlN PVD	European grade	Steel/Cast iron	European standard
HC5630	Advanced PVD	Premium substrate	High performance	Superior wear

Material-Specific Grade Selection

 

Material Group	ISO Code	Recommended Grades	Alternative Grades
Carbon Steel	P1-P25	GM3225, YP3025	IC908, HC5630
Alloy Steel	P20-P40	IC908, BMA	VTX, HC5615
Stainless Steel	M10-M35	BMA, IC908	YP3025, GM3225
Cast Iron	K10-K30	GM3225, HC5615	YP3025, IC908
Aluminum	N10-N30	IC908, VTX	GM3225, HC5630
Super Alloys	S10-S30	BMA, YR3025	VTX, Premium grades
Titanium	S15-S25	YR3025, BMA	Special grades

Coating Performance Comparison

 

Property	TiAlN	AlCrN	TiN	Uncoated
Hardness (HV)	2800	3200	2400	1600
Temperature (°C)	900	1100	600	400
Friction	0.35	0.30	0.45	0.80
Wear Resistance	Excellent	Superior	Good	Poor
Price Premium	20%	40%	10%	Baseline
Tool Life Increase	200%	300%	150%	100%

Advanced Coating Benefits

⚡ Thermal Protection

Reduces heat transfer to substrate

Prevents premature tool failure

Allows higher cutting speeds

Maintains edge integrity

🛡️ Wear Resistance

Hard coating protects cutting edge

Reduces abrasive wear

Maintains dimensional accuracy

Extends consistent performance

💧 Friction Reduction

Lower cutting forces

Improved chip flow

Reduced built-up edge

Better surface finish

Application Guidelines

🎯 Speed & Feed Optimization

 

Coating Type	Speed Increase	Feed Adjustment	DOC Change
TiAlN	+20-30%	+10%	+15%
AlCrN	+30-50%	+15%	+20%
TiN	+10-20%	+5%	+10%

Quality Assurance

100% coating thickness verification

Adhesion testing per ISO 26423

Microhardness measurement

Substrate-coating interface analysis

Performance cutting tests

Economic Benefits

 

Scenario	Uncoated Cost	Coated Cost	Tool Life	Cost per Part
Steel Threading	$10	$12	2× longer	40% reduction
Stainless Work	$15	$18	3× longer	50% reduction
High-volume	$1000	$1200	2.5× longer	45% reduction

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🚀 Ready to experience premium coating performance? Request coated samples today!

Email: sales@cutoutiltools.com Website: www.cutoutiltools.com

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