Inserts For Machining Aluminum

Inserts For Machining Aluminum

We are professional manufacturers of a wide range of carbide inserts, including turning inserts, milling inserts, threading inserts, and grooving inserts. We also produce PCBN inserts of various types. Our products offer the highest quality at competitive prices.

Product Specifications:

Insert Type: DCGT 11T302
Angle: 55°
Clearance Angle: 7° positive
Application: Ideal for finishing operations
Dimensions (for reference, based on ISCAR brand):

Insert Shape: Triangle
Size: 11 mm
Thickness: 3.95 mm
Nose Radius: 0.4 mm
Edge Length: 11 mm

Designation	L	IC	S	RE	D1	ft (min)	ft (max)	ap (min)	ap (max)	Tough ‹----› Hard Grade & Vc Click on Grade No. for Cutting Speed
DCGT 070201R	7.70	6.35	2.38	0.10	2.80	0.05	0.15	0.25	1.50	IC908
DCGT 070202	7.70	6.35	2.38	0.20	2.80	0.08	0.20	0.50	2.00	IC30N
DCGT 070204	7.70	6.35	2.38	0.40	2.80	0.10	0.25	0.80	2.50	IC30N
DCMT 070202	7.70	6.35	2.38	0.20	2.80	0.08	0.20	0.50	2.00	IC830 IC8250 IC8150 IC20N IC520N
DCMT 070204	7.70	6.35	2.38	0.40	2.80	0.08	0.22	0.50	2.00	IC830 IC9250 IC30N IC8150 IC9150 IC20N IC520N
DCGT 11T302	11.60	9.52	3.97	0.20	4.40	0.08	0.20	0.50	2.00	IC30N
DCGT 11T304	11.60	9.52	3.97	0.40	4.40	0.12	0.25	1.00	2.50	IC30N IC20N
DCMT 11T302	11.60	9.52	3.97	0.20	4.40	0.08	0.20	0.50	2.00	IC30N IC530N IC20N IC520N
DCMT 11T304	11.60	9.52	3.97	0.40	4.40	0.12	0.25	0.50	2.00	IC30N IC20N IC520N
DCMT 11T308	11.60	9.52	3.97	0.80	4.40	0.14	0.29	1.50	3.00	IC830 IC20N IC520N

Features of dcgt 11t302:

1.For finishing and semi-finishing on non-ferrous materials. Fine grain size substrate, uncoated carbide grade.

2.High positive rake angle design leads to smooth chip evacuation, lower cutting force and extended tool life. Insert surface polishing treatment 3.Effectively controls chips, prevents built-up edge and improves adhesion resistance.

Related Products of dcgt 11t302:

Company Introduction:

We are focus on producing cemented carbide burrs ,carbide inserts ,carbide drills and carbide end mills over 10years . We also supply cnc toolholder as well as famous brand products like korloy ,mitsubishi ,sumitomo ,seco ,sandvik .

LOEX080408TR-M08,MK1500	LOEX080408TR-MD08,T350M
LOEX080408TR-M08,MK2050	LOEX080412TR-M08,F40M
LOEX080408TR-M08,MM4500	LOEX080412TR-M08,MK2050
LOEX080408TR-M08,MP1501	LOEX080412TR-M08,MP2501
LOEX080408TR-M08,MP2050	LOEX080412TR-MD08,MK2050
LOEX080408TR-M08,MP2501	LOEX080416TR-M08,F40M
LOEX080408TR-M08,MP3000	LOEX080416TR-M08,MP2050
LOEX080408TR-M08,MS2050	LOEX080416TR-M08,MP3000
LOEX080408TR-M08,T350M	LOEX080416TR-M08,MS2050
LOEX080408TR-MD08,F40M	LOEX080416TR-MD08,F40M
LOEX080408TR-MD08,MK1500	LOEX080416TR-MD08,MP2501
LOEX080408TR-MD08,MK2050	LOEX120704R-M09,F40M
LOEX080408TR-MD08,MP1501	LOEX120708R-M09,F40M
LOEX080408TR-MD08,MP2501	LOEX120708R-M09,MP2050

Product Overview:
Our aluminum machining inserts are designed to provide superior performance in various aluminum alloy machining operations. These inserts are crafted from high-quality materials and feature advanced geometries to ensure efficient cutting, excellent surface finish, and long tool life.

 

Key Features:

Material: High-performance carbide
Coating: TiAlN (Titanium Aluminum Nitride) for enhanced wear resistance
Geometry: Optimized for aluminum machining, ensuring smooth and efficient cuts
Edge Preparation: Precision honed edges for improved chip control and reduced tool wear
Application: Suitable for turning, milling, and drilling operations in aluminum and aluminum alloys

Specifications:

Parameter	Value
Insert Shape	CNMG, DNMG, TNMG
Size Range	0.5" to 1.5"
Grade	PVD Coated (TiAlN)
Angle	45°, 90°
Edge Radius	0.005" to 0.020"
Insert Thickness	0.125" to 0.375"
Mounting Type	Screw-on, Wedge
Coolant Through	Yes

Benefits:

High Efficiency: Designed for fast cutting speeds and feeds, reducing cycle times.
Excellent Surface Finish: Ensures smooth and precise cuts, minimizing the need for secondary finishing operations.
Long Tool Life: Advanced coating and material selection extend tool life, reducing downtime and maintenance costs.
Versatile Applications: Suitable for a wide range of aluminum machining tasks, including automotive, aerospace, and general manufacturing.

Applications:

Turning
Milling
Drilling
Facing
Boring

 

Related Products:

Inserts for Steel Machining
Inserts for Stainless Steel Machining
Inserts for Non-Ferrous Metals

Workshop:

We use ANCA and Walter machines to produce all carbide tools .

Quality Control and Warehouse :

Package and Shipping :

FAQ :

Q1:What is the classification of cutting tools?

A1:Currently, cutting tool materials are mainly divided into four categories: tool steel (including carbon instrument steel, Alloy steel, and high-speed steel), hard alloy, ceramic and ultra-hard cutting tool materials. High-speed steel and hard composite steel are commonly used in machining.

Q2:When to use a minus tolerance for an insert?

A2:If a minus tolerance is specified for the corner-R(rε) as shown in the Fig.1, using an insert with corner-R(rε)=0.2 mm may result in larger radius than specified. Use an insert the corner of which R(rε) has a minus tolerance

Q3: What is dcgt 11t302 ?

A3:The DCGT11t302 series carbide turning inserts have a Rhombic 55° shape and a Positive insert geometry .

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