G10E Top-Groove Insert - High-Performance Steel Machining

G10E Top-Groove Insert - High-Performance Steel Machining

Revolutionary Grade for Extended Tool Life

Dominate steel machining applications with our G10E top-groove insert, specifically engineered for superior performance across a wide range of steel materials. The advanced carbide substrate combined with optimized top-groove geometry delivers exceptional wear resistance and chip control.

G10E Grade Advantages

🔧 Advanced Carbide Substrate

Ultra-fine grain tungsten carbide

92.5 HRA hardness for excellent wear resistance

Optimized cobalt content for toughness

Superior thermal shock resistance

⚡ TiAlN Coating Technology

Advanced PVD coating process

2800 HV micro-hardness

Excellent oxidation resistance (900°C)

Reduced friction coefficient (0.4)

G10E Specifications

 

Property	Value
ISO Classification	P20-P35
Hardness	92.5 HRA
Transverse Rupture Strength	2800 N/mm²
Density	14.8 g/cm³
Coating Material	TiAlN (PVD)
Coating Thickness	2-4 μm
Operating Temperature	Up to 900°C

G10E Product Range

 

Model	Width (mm)	Max Depth (mm)	Corner Radius (mm)	Application
G10E-1.0	1.0	8	0.05	Precision grooving
G10E-1.5	1.5	10	0.05	General grooving
G10E-2.0	2.0	12	0.1	Medium grooving
G10E-2.5	2.5	15	0.1	Heavy-duty grooving
G10E-3.0	3.0	18	0.2	Deep grooving
G10E-4.0	4.0	22	0.2	Extra deep grooving

Steel Machining Parameters

 

Material Type	Hardness (HB)	Speed (m/min)	Feed (mm/rev)	Tool Life (min)
Carbon Steel	125-225	150-220	0.05-0.15	25-35
Alloy Steel	225-325	120-180	0.04-0.12	20-30
Tool Steel	200-300	100-150	0.03-0.10	15-25
Stainless Steel	150-250	80-140	0.03-0.08	12-20

Application Examples

🔧 Automotive Components

Crankshaft oil grooves

Camshaft seal areas

Transmission shaft keyways

Steering component grooves

⚙️ Industrial Machinery

Hydraulic cylinder grooves

Pump shaft seal areas

Gearbox component grooves

Bearing retaining grooves

🏭 General Engineering

Shaft snap ring grooves

Thread relief grooves

O-ring seal grooves

Retaining ring grooves

Performance Advantages

✅ Extended Tool Life - 40% longer than conventional grades

✅ Consistent Chip Control - Top-groove design ensures reliable evacuation

✅ Superior Surface Finish - Achieve Ra 0.6μm consistently

✅ Reduced Power Consumption - Lower cutting forces save energy

✅ Wide Material Range - Effective on all steel types

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📧 Email for bulk pricing and technical support: sales@cutoutiltools.com

 

 

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