CCGT ALUMINIUM INSERT - Precision Finishing For Aluminum Alloys

CCGT ALUMINIUM INSERT - Precision Finishing for Aluminum Alloys

 

Ultimate Solution for High-Performance Aluminum Machining

Unlock the full potential of your aluminum turning operations with our premium CCGT ALUMINIUM INSERT series. Engineered specifically for non-ferrous materials, these precision-ground inserts deliver exceptional surface finish and extended tool life in aluminum machining applications.

Why Choose CCGT Inserts for Aluminum?

🎯 Ground Tolerance Precision

±0.025mm dimensional accuracy ensures consistent performance

Mirror-polished surfaces prevent built-up edge formation

Sharp cutting edges shear through aluminum effortlessly

Superior chip control reduces downtime

⚡ Optimized Geometry

7° positive rake angle reduces cutting forces

Specialized chipbreaker prevents chip packing

Wide flute design improves chip evacuation

Minimal cutting pressure prevents part deflection

Technical Specifications

 

Specification	Details
Insert Shape	Rhombic 80° (C-type)
Tolerance Class	Ground (G-class)
Chipbreaker	AK (Aluminum Finishing)
Coating	Uncoated/Polished
Grade	K10-K20 micro-grain carbide
Surface Finish	Mirror polished (Ra ≤0.2μm)
Edge Preparation	Sharp with micro-hone

Standard CCGT Product Range

 

Model	IC	Thickness	Nose Radius	Application
CCGT060202	6mm	2.38mm	0.2mm	Ultra-finish
CCGT060204	6mm	2.38mm	0.4mm	Light finishing
CCGT060208	6mm	2.38mm	0.8mm	General finishing
CCGT09T304	9.5mm	3.97mm	0.4mm	Medium finishing
CCGT09T308	9.5mm	3.97mm	0.8mm	Semi-finishing
CCGT120404	12.7mm	4.76mm	0.4mm	Large part finish
CCGT120408	12.7mm	4.76mm	0.8mm	Heavy finishing

Application Excellence

🚗 Automotive Components

Engine block finishing

Transmission housings

Wheel hub machining

Brake component finishing

✈️ Aerospace Parts

Aircraft structural components

Wing fittings

Landing gear parts

Cabin interior components

🔧 General Engineering

Hydraulic components

Electronic housings

Precision instruments

Medical devices

Cutting Parameters for Aluminum

 

Insert Size	Cutting Speed	Feed Rate	Depth of Cut
06 Series	200-500 m/min	0.05-0.15 mm/rev	0.1-0.5mm
09 Series	180-450 m/min	0.08-0.20 mm/rev	0.2-1.0mm
12 Series	150-400 m/min	0.10-0.25 mm/rev	0.3-1.5mm

Performance Advantages

✅ Superior Surface Finish - Achieve Ra 0.4μm without polishing

✅ Extended Tool Life - 40% longer than molded inserts

✅ Excellent Chip Control - Prevents chip recutting and scratching

✅ Reduced Built-up Edge - Polished surface minimizes aluminum adhesion

Grade Selection Guide

 

Grade	Hardness	Application	Coating
H01	92.5 HRA	High-speed finishing	Uncoated
H10	91.8 HRA	General finishing	TiB2 coated
H20	91.2 HRA	Interrupted cuts	PVD coated

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📞 Ready to achieve mirror finishes on aluminum? Contact us for samples and technical support!

 

 

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