DCGT POSITIVE INSERT - High-Positive Geometry For Versatile Turning

DCGT POSITIVE INSERT - High-Positive Geometry for Versatile Turning

 

Revolutionary Positive Cutting Action for Superior Chip Control

Experience the next level of turning performance with our DCGT POSITIVE INSERT collection. The 55° rhombic design combined with high-positive geometry delivers exceptional chip control and reduced cutting forces across diverse materials and applications.

DCGT Design Advantages

⚡ High-Positive Geometry

15° positive rake angle minimizes power consumption

Reduces cutting forces by 30%

Excellent chip flow direction

Lower heat generation

🎯 Versatile Application

Suitable for finishing and semi-finishing

Effective on various materials

Multiple nose radius options

Wide feed rate range

Technical Specifications

 

Parameter	Specification
Insert Shape	Rhombic 55° (D-type)
Approach Angle	55°
Rake Angle	15° positive
Clearance Angle	7°
Tolerance	Ground (±0.025mm)
Edge Treatment	Sharp with micro-hone
Chipbreaker	Multiple options available

Comprehensive DCGT Range

 

Model	IC	Thickness	Nose Radius	Chipbreaker
DCGT070202	7mm	2.38mm	0.2mm	PF (Precision Finishing)
DCGT070204	7mm	2.38mm	0.4mm	PF (Precision Finishing)
DCGT11T304	11mm	3.97mm	0.4mm	PM (Precision Medium)
DCGT11T308	11mm	3.97mm	0.8mm	PM (Precision Medium)
DCGT150404	15mm	4.76mm	0.4mm	PR (Precision Roughing)
DCGT150408	15mm	4.76mm	0.8mm	PR (Precision Roughing)
DCGT150412	15mm	4.76mm	1.2mm	PR (Precision Roughing)

Material Application Matrix

 

Material	Speed Range	Feed Range	Depth Range	Grade
Aluminum	150-400 m/min	0.05-0.3 mm/rev	0.1-2.0mm	H01/H10
Steel	80-250 m/min	0.08-0.25 mm/rev	0.2-2.5mm	P10/P20
Stainless	60-180 m/min	0.06-0.2 mm/rev	0.2-2.0mm	M10/M20
Cast Iron	100-300 m/min	0.1-0.3 mm/rev	0.3-3.0mm	K10/K20

Chipbreaker Selection

PF (Precision Finishing)

Ultra-smooth chip control

Best surface finish

Light cuts (0.1-0.5mm)

High-speed applications

PM (Precision Medium)

Versatile chip control

Semi-finishing operations

Medium cuts (0.3-1.5mm)

General purpose

PR (Precision Roughing)

Aggressive chip control

Heavy cuts (0.5-3.0mm)

Interrupted cuts

Maximum productivity

Performance Benefits

✅ Reduced Power Consumption - 30% lower cutting forces

✅ Excellent Chip Control - Prevents chip nesting

✅ Superior Surface Finish - Achieve Ra 0.8μm consistently

✅ Extended Tool Life - Optimized edge preparation

✅ Versatile Application - One insert, multiple operations

Industry Applications

🚗 Automotive

Shaft machining

Bearing seats

Brake discs

Transmission components

✈️ Aerospace

Hydraulic actuators

Landing gear

Engine mounts

Structural fittings

🏭 General Engineering

Hydraulic cylinders

Pump components

Valve bodies

Couplings

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📧 Email us for technical consultation and custom solutions: sales@cutoutiltools.com

 

 

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