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Ultra-Precision Finishing Insert CF
Ultra-Precision Finishing Insert CF
ultra-precision insert, mirror finish turning insert, patented chip breaker, stainless steel finishing tool, titanium alloy insert
Description
Ultra-Precision Finishing Insert CF
– Patented Chip-Breaker for Mirror Finish on Stainless & Titanium | CutoutTools
ultra-precision insert, mirror finish turning insert, patented chip breaker, stainless steel finishing tool, titanium alloy insert
CF Series – The Sub-Micron Finish Weapon
Engineered around a patented micro-geometry that creates a secondary shear plane, the CF insert delivers Ra ≤0.1 µm on austenitic 316L and Ti-6Al-4V without a polishing pass. Ideal for aerospace fuel-nozzle bodies, medical bone screws and optic-mold cores where geometric accuracy and surface integrity are non-negotiable.
Technical Highlights
Micro-land 0.02 mm hone combined with 18° positive rake eliminates BUE at 0.05 mm/rev.
PVD nano-layered HP6230FAN coating – 3,800 HV nano-hardness, 1.2 µm thickness, thermal barrier at 1,100 °C.
Chip-thickness adaptive groove narrows the curl radius to 0.3 mm at f = 0.08 mm/rev, preventing bird-nest around Ø2 mm bores.
Application Matrix
| Material Group | vc (m/min) | f (mm/rev) | ap (mm) | Case Study |
|---|---|---|---|---|
| Ti-6Al-4V annealed | 60–80 | 0.05–0.12 | 0.1–0.3 | 64 HRC knee implant, cycle time ↓38 % vs. competitor |
| 316L stainless | 120–150 | 0.08–0.15 | 0.2–0.5 | Semiconductor seal face, Ra 0.08 µm, 50× magnification defect-free |
Available Codes
CCGT09T301-CF-HP6230FAN
DCGT11T302-CF-HP6230FAN
VCGT110301-CF-HP6230FAN
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