VA Series Flat-Bottomed Cutter Cutting

 

 

At Cutoutil, we specialize in crafting cutting tools that deliver exceptional performance and precision. Our VA Series Flat-Bottomed Cutters are designed for efficient machining of various aluminum alloys, ensuring high-quality results in your manufacturing processes.

Material Compatibility

Our VA Series cutters are suitable for:

Pure Aluminum 1070

Aluminum Alloys: Cu-Mg System 2014, Si System 4032, Mg System 5052, Mg-Si System 6061, Zn-Mg System 7075

Cast Aluminum Alloy Ac85

Cutting Parameters

For Pure Aluminum 1070

Diameter (mm)	RPM	Feed (mm/tooth)
3.0	30000	0.01
4.0	22000	0.015
5.0	18000	0.02
6.0	15000	0.022
8.0	11000	0.03
10.0	8500	0.05
12.0	7500	0.054
16.0	5500	0.06
20.0	4500	0.065

For Aluminum Alloys

Diameter (mm)	Cu-Mg 2014 RPM	Cu-Mg 2014 Feed	Si 4032 RPM	Si 4032 Feed	Mg 5052 RPM	Mg 5052 Feed	Mg-Si 6061 RPM	Mg-Si 6061 Feed	Zn-Mg 7075 RPM	Zn-Mg 7075 Feed	Cast Ac85 RPM	Cast Ac85 Feed
3.0	25000	0.01	2500	0.02	12000	0.01	20000	0.008	25000	0.008	15000	0.011
4.0	19000	0.018	1900	0.036	9500	0.018	15000	0.015	19000	0.015	11000	0.018
5.0	15000	0.022	1500	0.045	7500	0.022	12000	0.018	15000	0.018	9000	0.022
6.0	13000	0.026	1300	0.053	6000	0.026	10000	0.021	13000	0.021	7500	0.028
8.0	9500	0.035	950	0.108	5000	0.035	7500	0.028	9500	0.028	5500	0.042
10.0	7500	0.054	750	0.134	4000	0.054	6000	0.044	7500	0.044	4500	0.05
12.0	6000	0.065	600	0.14	3000	0.065	4500	0.052	6000	0.052	3500	0.06
16.0	5000	0.07	500	0.15	2500	0.07	3800	0.06	5000	0.06	2800	0.06
20.0	4000	0.08	400	0.18	2000	0.08	3000	0.06	4000	0.06	2500	0.06

Maximum Cutting Depth

For ap = 0.5D and below: Optimal cutting conditions.

For ap = 2.5D and below, ae = 0.1D and below: Feed rate can be doubled.

Usage Instructions

Initial Use: Begin with feed rates at 50% of the values listed above. Gradually increase cutting speed and feed rate after ensuring stable cutting conditions.

Tooling: Utilize chuck groups with high precision, rigidity, and dynamic balance. If tool runout exceeds 0.01mm, improve the setup before proceeding with cutting.

Key Features

Precision Cutting: Ensures accurate and clean cuts across various aluminum alloys.

Versatility: Suitable for a wide range of applications in different industries.

Durability: Designed for long-lasting performance with minimal wear.

 

Flat-bottomed cutter cutting parameters

Cutoutil precision machining tools

High-performance cutting tools for aluminum alloys

VA Series flat-bottomed cutters

Material compatibility in machining aluminum

Optimal cutting speeds and feeds for aluminum

Precision tooling for industrial aluminum machining

 

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